Dotexa Manager – Supervision System for Blown Film Line Management

• Process parameter storage databases: to create, modify or store recipes for on-the-fly download.
• Raw material manager: stored with numerical code and description.
• Blending recipe manager: to create, modify or store blending recipes with numerical code and description.
• Melting profile manager: to create, modify or store melting profiles with numerical code and description.
• Extrusion recipe manager: to create, modify or store extrusion recipes with numerical code and description.
• End product manager: to create or modify coded end products. Each product code is assigned to blending, extrusion and melting temperature recipes.
• Order manger: to create or modify a list of job orders containing useful data for identifying and tracking each order. Each order is assigned a product code.
• Recording of raw material quantity used in the process. Totaling by ingredient.
• Recording of alarm events.
• Statistical process analysis (SPC) for blending and extrusion data.
• Data export for further analyses (Lotus, Excel).

Reporting

• Inventory report viewing and printing: sorting by product code, job order, recipe and date.
• Quality report viewing and printing: sorting by job order.

• Main control cabinet with:
  • – Industrial PC 19” SXGA color TFT display with touch screen (resistive).
  • – CPU Board Intel Core2 Duo L7400 1.5 GHz, 667 MHz FSB, 4 MB L2 cache.
  • – Heavy duty 40 GB hard disk.
  • – Microsoft OEM Windows XP Professional Service Pack 3, CD, multilanguage.
  • – Master I/O module, CPU x86 100 MHz Intel compatible (supplied if manual line management is required).
  • – Operator console for manual line control (supplied if manual line management is required).
• Remote I/O modules from market leader producers, supplied according to system configuration.

• Manual line management (remote I/O modules required).
• Resin loading: monitoring and setting. Available loading active control as an option.
• Gravimetric blending: data viewing, data setting, recipe storage.
• Extrusion: data viewing, data setting, recipe storage.
• Resin melting monitoring: setting and monitoring of digital temperature controller (not supplied, serial port required).
• Resin melting control: setting, monitoring and control (PID control algorithms) of all heating and cooling zones (remote I/O modules required).
• Lay flat width interfacing: setting and monitoring through W-SCAN system.
• Internal Bubble Cooling interfacing: setting and monitoring through IBC Control System.
• Cage control system interfacing: setting and monitoring through KALIBRO System.
• Thickness profiling interfacing: polar and Cartesian plots.
• Auto profile: polar and Cartesian plots.
• Alarm and event warning.
• Short term alarm display.
• Modem assistance.
• Customer auxiliary equipment interfacing: monitoring.

  Brochure