Extrumate – Gravimetric hopper and extrusion control

extrumate
freccia
Suitable for mono and multi-layer extrusion lines, for blown film, cast film, sheets, and for the production of tubes, profiles and cables. Controls the weight per meter of end product reaching and maintaining tighter tolerances, regardless of changes in extruder throughput commonly caused by:
  • progressive clogging of the filter
  • variations in melt temperature
  • variations in polymer viscosity or bulk density
  • plasticizing screw wear.

Reduces start-up and production change.
Optimizes consumption of raw materials and cuts down on waste.
Prevents out-of-tolerance production.
Ensures constant quality and repeatability.

MORE INFORMATION
extru_ric
  • EXTRUMATE is available in various models to meet mono and co-extrusion process requirements. Throughputs of 150, 300, 600, 1000 up to 2000 kg/h.
  • Easy installation of the weigh hopper directly on the extruder throat replacing the conventional feed hopper.
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  • Self-supporting structure suitable for pre-storage hopper and/or vacuum loader installation without additional supports.
Pannllo
  • The on-board control box does not require any floor space.
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  • All parts that come into contact with the ingredients are made of satin stainless steel, or of food-grade materials or finishes.
ring-clamp
  • Practical and easy access to all components.
tramoggiaprestoccaggio
  • Feed hoppers with sight glass for visual level control and quick-release ring clamp for easycover removal.
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  • Reduced installation costs. Complete wiring of the dosing unit is carried out by the manufacturer.
  • Dedicated standard weights kit for load cells calibration.
extrumate_schema_intro

Easy installation of the weigh hopper directly on the extruder throat replacing the conventional feed hopper.

extrumate_mounting
extru_ric

Integrated loading system control (SmartConvey)

Fully automated loading system control, easy operated by the same interface used for gravimetric blenders. One or more vacuum pumps to serve more than one receivers whose association can be set through configuration. All receivers linked to the same pump are served in turn, according to a priority sequence automatically assigned. Loading active control to reduce ingredient at minimum on changeover

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Extruder throat adapter

  • Extractable grate magnets on request
tronchetto

Extruder throat adapter

  • Custom made with drain spout and manual slide gate as standard.
sensore

Low-level sensors

  • Capacitive low level sensor
  • Paddle low level sensor in case of regrind or flakes
Encoder-kit

Encoder kit

  • Required when yield control is supplied, for line speed measurement
tramoggia

Pre-storage hoppers

  • Also available for mezzanine mounting.
DOTECO - DOSO-ST

Side component dosing

  • Volumetric feeder for additives designed to be mounted on a neck riser, between the processing machine feed hopper and the extruder throat.

MORE INFORMATION

networking

WIDE RANGE OF NETWORKING OPTIONS FOR REMOTE CONTROL AND DATA ACQUISITION

 

  • OPC via Ethernet (one entry-point)
  • OPC via CanBus (one entry-point or multi entry-point)
  • ModBus TCP/IP (one entry-point)
  • RS485/422 ModBus (one entry-point or multi entry-point)
  • Profibus (one entry-point or multi entry-point)
  • CanBus (one entry-point or multi entry-point)
  • Profinet (one entry-point)
  • Ethernet I/P (one entry point)

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